clay brick making factory with tunnel dryer and hoffman kiln
1.clay brick machine for clay brick production line
clay brick making factory with small tunnel dryer and hoffman kiln
fully auto clay brick machine for clay brick making factory applies to clay, shale, coal gangue, fly ash, slag, mountain mud, silt, etc. to produce provisions cross-section of ordinary solid bricks, hollow bricks, and other products.
Lower cost ----Compact structure. Cost-effective.
Easily operation ----Two stage vacuum extruder automatically extrude green bricks. & Cutting strip controlled by PLC, simple operation.
High efficiency ----Production Capacity: 15000-25000 p/h
Longer operation lifetime ----The machine adopts high quality bearing, guarantee the machinery lifetime. & Gears of reducer are hard tooth surfaces.
Convenient maintenance ----Reasonable structure designing. Wearing parts easily replaced.
Simple daily maintenance ----Maintenance Cycle : One or two times every month.
Composition of brick making machine
Mixing paddle and lower stage auger of brick making machine
Best clay brick production line
Baoshen brick machine for fully auto clay brick making factory with small tunnel dryer and hoffman kiln,clay brick production line
Raw material procedure
Annual working hour
Annual working day
Daily working hour
clay brick making factory including fully automatic clay brick machine, brick dryer(small tunnel dryer & chamber dryer) for drying and brick kiln (hoffman kiln&tunnel kiln)for firing.
Baoshen Brick machine in one build and fully auto quality clay brick making factory with small tunnel dryer and hoffman kiln including:
Brick making machinery
Primary roll crusher
Double shaft mixer
High speed roll crusher
Double stage de-airing extruder
Auto brick cutting system
Belt conveyor (waste brick return to mixer)
clay brick making process
Large capacity brick machine for brick making process in build and design fully auto clay brick making factory with small tunnel dryer and hoffman kiln,including many different clay brick machinery.
1.taking clay with box feeder ,belt conveyor carry clay to roller crusher to crush under 5 mm.
2.crushing clay under 5 mm, belt conveyor carry clay to double shaft mixer to mix clay.and then use fineness roller crusher to crush clay under 3 mm.
3.after fineness roller crusher,the clay is under 3 mm. belt conveyor carry clay to extrusion mixer to mix again,which to enhance the plasticity to make good brick.and then extruding wet column brick with High pressure extruder brick machine
4.after extruding wet column brick,cutting column brick under 1.0-1.5 m,use the automatic brick cutter to cut piece brick.with different capacity.
5.after cutting bricks,manual stacking wet bricks on to dryer car, The dryer cart is sent to the inlet of drying chamber by ferry cart.
6. Dry the unfired brick in small tunnel dryer and the heat source comes from the residual heat of hoffman kiln.
7. After drying in small tunnel drying chamber, the unfired bricks are sent onto hoffman kiln by the tractor with Three wheel carts.
8. workers manual stacking dried bricks into the hoffman kiln
9.firing 24-30 hours,the hoffman kiln work circulate ,the fire cycle is one week.getting finished bricks every day due to your capacity. after firing well,manual unloading finished bricks on to the finished bricks cart .
Auto Clay brick making factory with small tunnel dryer and hoffman kiln
Adopt nature dry&hoffman kiln and mechanical production process of second setting & burning.
1. Raw material & fuel preparation and handling
1)Send clay raw material to box feeder with loader. Send the clay raw material to double-roll crusher for preliminary crushing .
2)Preliminary crushed material is conveyed to twin-shaft mixing machine for adding water and agitating through belt conveyer.
3)After mixing of the first working procedure, the raw material is again sent to intense agitation extruder and high speed fine pulverizing double roll grinder for supplement water and agitating the raw material.
1)The molding water content rate should be controlled within 16%-18%.
2)The vacuum pump will take out the air that entered into the extruding machine together with pug. The vacuum extruder will extrude the pug from machine mouth and then, carry out slitting & parting according to the required dimension.
1)When the unfired bricks cut by cutter and arranged into groups, they are set by manual onto the dryer cart.
2) The drying chamber work system has heating system, regulating system and moisture excluding system. The drying quality is controlled by regulating system.
1)After drying , the unfired bricks are sent onto hoffman kiln by the dried brick cart, workers stack the bricks into the hoffman kiln for burning.
2)The properly burned bricks are sent onto the Finished brick cart by workers.
Auto Clay brick making factory wtih small tunnel dryer and hoffman kiln area
The plant floor area is not less than 16,000m2.
The building area is not less than 1,300m2.
Auto clay brick making factory with small tunnel dryer and hoffman kiln layout
(1) tell customer how to build new brick factory, including clay brick machine, drying and firing.(Confirm clay,power electricity,water,land area, fund)
(2) Guide customers to choose the best and economic plant, recover the investment within short time.
(3) site inspection
(4) provide the offer, flow chart, and detail specification of each clay brick machine.
(1)Quality of clay brick machine control must be inspected strictly
(2)In accordance with the agreements stipulated in the contract
(1) We will send the technicians about clay brick machine to guide with device installation, debugging and training operators until customers are fully satisfied.
(2) Guarantee for brick machine, materials and equipment supplied under this quotation are valid for a period of 12 months after commissioning or 16 months after delivery whichever is earlier. Warranty shall cover manufacturing defect in material and workmanship but exclude:1. Daily wear and tear 2.mishandling or improper operation3. Incoming power supply fluctuation 4. Consumable and spare parts.
(3) Regular visit customer, consult with the customer feedback, come true with the customer's two-way communication Fired Fully Automatic Clay Bricks and Blocks Machinery.