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Quick Details

  • Condition: New
  • Type: clay brick factory
  • Brick Raw Material: Clay
  • Processing: Brick Production Line
  • Method: Vacuum Extruder
  • Automatic: Yes
  • Capacity: 10,000~20,000 pieces/h
  • Place of Origin: Shaanxi, China (Mainland)
  • Brand Name: baoshen
  • Voltage: 380v
  • Power: 45+90 kw
  • Certification: ISO9001
  • Warranty: ONE YEAR
  • After-sales Service Provided: Engineers available to service machinery overseas
  • Body of extruder: steel
  • Guarantee: 1 year
  • Plasticity index of raw material: 7-15
  • Moisture water content: Moisture water content
  • Drying linear shrinkage rate(%): 3-8
  • Loss on ignition(%): 3-15
  • Coefficient of drying sensitivity: <2
  • services: Before-sale services,In-Sale services,After-sale services
  • Equipments: brick making mchine,dryer/ kiln,tunnel kiln
  • Building: build brick dryer, hoffman kiln,tunnel kin

Packaging & Delivery

Packaging Details container
Delivery Time 30 days after received downpayment

Specifications

clay brick making factory with tunnel dryer and hoffman kiln
1.clay brick machine for clay brick production line
2.install

                 clay brick making factory with small tunnel dryer and hoffman kiln

     fully auto clay brick machine for clay brick making factory  applies to clay, shale, coal gangue, fly ash, slag, mountain mud, silt, etc. to produce provisions cross-section of ordinary solid bricks, hollow bricks, and other products.

Product characteristic

  • Lower cost ----Compact structure. Cost-effective.
  • Easily operation ----Two stage vacuum extruder automatically extrude green bricks. & Cutting strip controlled by PLC, simple operation.
  • High efficiency ----Production Capacity: 15000-25000 p/h
  • Longer operation lifetime ----The machine adopts high quality bearing, guarantee the machinery lifetime. & Gears of reducer are hard tooth surfaces.
  • Convenient maintenance ----Reasonable structure designing. Wearing parts easily replaced.
  • Simple daily maintenance ----Maintenance Cycle : One or two times every month.

Composition of brick making machine

Mixing paddle and lower stage auger of brick making machine

Best clay brick production line

  Baoshen brick machine for fully auto clay brick making factory with small tunnel dryer and hoffman kiln,clay brick production line 

      Technology  Time

Raw material procedure

Forming procedure

Drying procedure

Burning procedure

Annual working hour

2400

2400

7200

7200

Annual working day

300

300

300

300

Daily working hour

8

8

24

24

     clay brick making  factory including fully automatic clay brick machine, brick dryer(small tunnel dryer & chamber dryer) for drying and brick kiln (hoffman kiln&tunnel kiln)for firing. 

      Baoshen Brick machine in one build and fully auto quality clay brick making factory with small tunnel dryer and hoffman kiln including:  

Brick making machinery                                                                                                                                                    

No.

Machinery

Model

Power   (KW)

Qty.

Unit

1

Box feeder

XGD80×450

7.5*

1

set

2

Belt conveyor

DS 60×10m

4

1

set

3

Primary roll crusher

SGP70×50

15*×2

1

set

4

Belt conveyor

DS 60×10m

4

1

set

5

Double shaft mixer

SJ360×36B

55

1

set

6

Belt conveyor

DS 60×10m

4

1

set

7

High speed roll crusher

GS80×60B

22*×2

1

set

8

Belt conveyor

DS 60×16m

5.5

1

set

9

Double stage de-airing extruder

JKB50/50C-32

55*+132*

1

set

10

Vacuum pump

MH-2/150

7.5

1

set

11

Air compressor

VW-0.3/10

3

2

set

12

Auto brick cutting system

ZTP-E

7.5

1

set

13

Belt conveyor (waste brick return to mixer)

DS 60×16m

5.5

1

set

14

Control panels

1

set

Total amount

241.5

17

 

clay brick making process

   Large capacity brick machine for brick making process in build and design fully auto clay brick making factory with small tunnel dryer and hoffman kiln,including many different clay brick machinery. 

1.taking clay with box feeder ,belt conveyor  carry clay to roller crusher to crush under 5 mm.

2.crushing clay under 5 mm, belt conveyor carry clay to double shaft mixer to mix clay.and then use fineness roller crusher to crush clay under 3 mm.

3.after fineness roller crusher,the clay is under 3 mm. belt conveyor  carry clay to extrusion mixer to mix again,which to enhance the plasticity to make good brick.and then extruding wet column brick with High pressure extruder brick machine

4.after extruding wet column brick,cutting column brick under 1.0-1.5 m,use the automatic brick cutter to cut piece brick.with different capacity.

5.after cutting bricks,manual stacking wet bricks on to dryer car, The dryer cart is sent to the inlet of drying chamber by ferry cart.

6. Dry the unfired brick in small tunnel dryer and the heat source comes from the residual heat of hoffman kiln.

7. After drying in small tunnel drying chamber, the unfired bricks are sent onto hoffman kiln by the tractor with Three wheel carts.

8. workers manual stacking dried bricks into the hoffman kiln

9.firing 24-30 hours,the hoffman kiln work circulate ,the fire cycle is one week.getting finished bricks every day due to your capacity. after firing well,manual unloading finished bricks on to the finished bricks cart .

Auto Clay brick making factory with small tunnel dryer and hoffman kiln

        Adopt nature dry&hoffman kiln and mechanical production process of second setting & burning.

1. Raw material & fuel preparation and handling 

1)Send clay raw material to box feeder with loader. Send the clay raw material to double-roll crusher for preliminary crushing . 

2)Preliminary crushed material is conveyed to twin-shaft mixing machine for adding water and agitating through belt conveyer.

3)After mixing of the first working procedure, the raw material is again sent to intense agitation extruder and high speed fine pulverizing double roll grinder for supplement water and agitating the raw material.

2. Molding

1)The molding water content rate should be controlled within 16%-18%.

2)The vacuum pump will take out the air that entered into the extruding machine together with pug. The vacuum extruder will extrude the pug from machine mouth and then, carry out slitting & parting according to the required dimension.

3. Drying

1)When the unfired bricks cut by cutter and arranged into groups, they are set by manual onto the dryer cart.

2) The drying chamber work system has heating system, regulating system and moisture excluding system. The drying quality is controlled by regulating system.

4. Burning

1)After drying , the unfired bricks are sent onto hoffman kiln by the dried brick cart, workers stack the bricks into the hoffman kiln for burning.

2)The properly burned bricks are sent onto the Finished brick cart by workers.

Auto Clay brick making factory wtih small tunnel dryer and hoffman kiln area

The plant floor area is not less than 16,000m2.

The building area is not less than 1,300m2. 

Auto clay brick making factory with small tunnel dryer and hoffman kiln layout

After sale  

Before-sale services:

(1) tell customer how to build new brick factory, including clay brick  machine, drying and firing.(Confirm clay,power electricity,water,land area, fund)

(2) Guide customers to choose the best and economic plant, recover the investment within short time.

(3) site inspection

(4) provide the offer, flow chart, and detail specification of each clay brick machine.

In-Sale services:

(1)Quality of clay  brick machine control must be inspected strictly

(2)In accordance with the agreements stipulated in the contract

After-sale services:

(1) We will send the technicians about clay brick  machine to guide with device installation, debugging and training operators until customers are fully satisfied.

(2) Guarantee for brick machine, materials and equipment supplied under this quotation are valid for a period of 12 months after commissioning or 16 months after delivery whichever is earlier. Warranty shall cover manufacturing defect in material and workmanship but exclude:1. Daily wear and tear 2.mishandling or improper operation3. Incoming power supply fluctuation 4. Consumable and spare parts.

(3) Regular visit customer, consult with the customer feedback, come true with the customer's two-way communication Fired Fully Automatic Clay Bricks and Blocks Machinery.   

video

http://www.CHINA-BAOSHEN.COM

http://www.youtube.com/watch?v=s7l3YJ_uSzI&feature=relmfu

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